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Products Description
Monel 400 is an alloy composed of approximately 63% nickel, 31% copper, and small amounts of iron, manganese and other elements. This alloy is favored for its stability in extreme environments and excellent corrosion resistance. The diameter of this thermal spray wire is usually between 0.8mm and 3.2mm, and its tensile strength ranges from 550MPa to 750MPa. It has a melting point of approximately 1300°C (2375°F) and remains stable in high temperature environments. In addition to its excellent oxidation resistance and corrosion resistance, Monel 400 also has good weldability and processability. Due to these characteristics, Monel 400 thermal spray wire is widely used in marine engineering, chemical industry, aerospace, energy and other fields, such as seawater treatment equipment, ship parts, chemical valves, etc., becoming one of the important choices in engineering design.
Thermal spray wire series: Inconel 625, 45CT, Ni95Al5, Monel 400, Monel K500, Hastelloy C276, Cr20Ni80, pure zinc wire
Specification
Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
Cr | 21.5-23 | ≤0.2 | 42-46 | -- | -- | 14.5-16 | 20-23 |
Ni | rest | rest | rest | 65-67 | rest | rest | rest |
Cu | -- | -- | -- | rest | 27-33 | -- | -- |
Mo | 8.5-10 | -- | -- | -- | -- | 15-17 | -- |
Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | -- | -- |
Al | ≤0.4 | 4-5 | -- | ≤0.5 | 2.3-3.15 | -- | -- |
Fe | ≤1.0 | -- | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | -- |
Nb | 3.5-4.15 | -- | -- | -- | -- | -- | ≤1.0 |
| Co | -- | -- | -- | -- | -- | -- | -- |
V | -- | -- | -- | -- | -- | ≤0.35 | -- |
W | -- | -- | -- | -- | -- | 3.0-4.5 | -- |
Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
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Main features:
Excellent corrosion resistance: Monel 400 has excellent corrosion resistance to seawater, acid gases, sulfuric acid and alkaline solutions.
High Strength: Monel 400 maintains its high strength even at temperatures up to 1000°F (538°C).
Good workability: Monel 400 can be formed and machined by a variety of metalworking techniques.
Excellent weldability: Monel 400 can be welded by a variety of welding methods without hardening after welding.
Thermal spray technology
Overview:
Thermal spraying is a surface treatment technology that heats metal wire to a molten or semi-molten state and sprays it onto the surface of the substrate at high speed to form a protective coating.
Advantage:
Improved corrosion resistance: Monel 400 thermal spray wire creates coatings that significantly improve the corrosion resistance of substrates.
Enhanced wear resistance: Coatings can also improve the wear resistance of components and extend their service life.
High temperature resistance: Monel 400 coating can maintain its performance at high temperatures and is suitable for high temperature working environments.
Easy to apply: Thermal spray technology allows for uniform coatings on complex-shaped parts.
Application areas
Monel 400 thermal spray wire is widely used in the following fields:
Marine Industry: Due to its excellent corrosion resistance, Monel 400 thermal spray wire is commonly used in components for ships, submarines and offshore platforms.
Chemical Industry: In chemical processing equipment, Monel 400 coating protects components from corrosive chemicals.
Aerospace: Monel 400 coating is also used in the aerospace industry, especially for components operating in high temperatures and corrosive environments.
Nuclear Industry: In the nuclear industry, Monel 400 coatings can provide additional protection against corrosion from radioactive materials.
Conclusion
Monel 400 thermal spray wire plays an important role in industrial applications due to its excellent corrosion resistance, high temperature strength and good processing properties. With the continuous advancement of thermal spray technology, the application range of Monel 400 thermal spray wire is expected to be further expanded, bringing more possibilities to industrial production.
E-mail: Info@hulkalloy.com
Mobile: 0086 13852926463
Tel: 0086 13852926463
Whatapps: 0086 13852926463
Add: Renli Village, Fangxian Town, Danyang City, Jiangsu Province, China
